Door Lock and Smart Lock Packaging for US Brands: Color Box, Insert and Manual From One Factory
Short answer: A Zhongshan packaging factory prints the retail color box, supplies the insert (quoted separately) and prints the instruction manual with the same order. That keeps dimensions, languages and print versions aligned before the goods ship to the US. At BOYA Printing, MOQ is from 1,000 pcs, depending on product and process. Typical lead times, depending on specifications: color boxes 7–15 days; folding cartons 10–25 days; instruction manuals 10–15 days; inserts are scheduled with the box order.
1. Who this guide is for
You buy packaging for door locks, deadbolts, handle sets or smart locks sold in the US. The retail unit needs a printed color box, an insert that stops the hardware from moving, and a multi-language instruction manual. You want one factory that can run those pieces together, so you are not chasing three suppliers for matching artwork and ship dates. BOYA can also produce packaging for door locks and smart locks.
BOYA's core products are color boxes, corrugated color cartons and handmade rigid gift boxes. Instruction manuals, inserts and leaflets can also be produced alongside the box. For hardware category context, see our hardware and tools packaging page.
2. What "one factory" should actually cover
Ask the supplier which of these they print or make in-house, and which they buy out:
Piece | What to confirm |
Printed color box | Board grade, print method, finishes, dieline ownership |
Insert / tray | Material (paperboard or corrugated), fit to the lockset, quoted separately from the box |
Instruction manual / leaflet | Size, fold, paper, colour, language versions, and that it fits the box |
When box, insert and manual are handled on the same order, one team can check that the insert sits correctly, the manual fits the pocket or panel, and language versions match the SKUs on the carton. Inserts are quoted separately from the box — ask for both lines on the quotation so you can compare options.
3. Color box for door locks and smart locks
A typical option is a folding color box sized to the lockset, keys, mounting hardware and any battery or gateway module. Specs that matter early:
Outer dimensions from the packed product, not from a drawing alone — send a physical sample when you can.
Board strong enough for the metal weight; the factory confirms the grade on the quotation and pre-production sample.
Print and finishes — CMYK or spot colours, matt or gloss film, spot UV or foil where the brand needs them.
Version control — US retail often needs several SKUs (finish, handedness, smart vs mechanical). List every version that shares a dieline so plates and cartons are not mixed.
Corrugated shipping cartons for export are a separate decision from the retail color box; tell the factory how units are packed for the US warehouse or retailer.
4. Inserts that hold the lockset
A lockset with sharp edges or loose screws can mark or burst a box if it moves in transit. Common insert approaches:
Die-cut paperboard or corrugated nests that cradle the lock body and keep accessories in place
Simple partitions when the product is already in a blister or clamshell
Other insert materials only when the brief requires them (confirm material on the quotation)
Share the packed weight, the orientation you want on shelf or in the carton, and any accessories that must stay visible through a window. Because inserts are quoted separately, you can trial two insert builds against the same outer box before locking the mass-production bill of materials.
5. Instruction manuals with the box
Manuals and leaflets can also be produced with the color box order. That is useful when a smart lock needs a longer guide, QR codes, or several languages for US retail and online channels.
Specify:
Finished size and fold (for example letter-fold or accordion)
Paper weight and colour (one-colour or full colour)
Language list and which SKU each version belongs to
Whether the manual sits loose, in a pocket, or under a panel
For a deeper checklist on manuals and inserts with color boxes, see printing manuals and inserts with color boxes.
6. What to send before sampling
Lockset sample or accurate dimensions and weight (including keys, screws, batteries)
Target outer box size, or ask the factory to propose one
Insert preference and any window or visibility rules
Manual page count, languages and fold
Artwork or brand guidelines, and the full SKU / finish list
Quantity per design and target ship date to the US
With that pack, the factory can quote the box and the insert as separate lines, schedule manuals with the same job, and make a complete pre-production sample.
7. Factory facts, MOQ and lead times
BOYA (Zhongshan Boya Color Printing Co., Ltd.) runs 4 offset presses at our factory in Xiaolan, Zhongshan, with 128 staff. We hold ISO 9001, FSC (FSC-C157096) and ONE (formerly GMI) certification. Read more about our factory.
MOQ: from 1,000 pcs, depending on product and process.
Typical lead times, depending on specifications: color boxes 7–15 days; folding cartons 10–25 days; instruction manuals 10–15 days; inserts are scheduled with the box order.
Replies: We reply to inquiries within 24 hours.
Factory visits in Zhongshan are welcome by appointment.
Planning packaging for a US door lock or smart lock line? Send the packed sample details and SKU list through our contact page, or call +86 189 2812 5102.
FAQ
Who can make lock packaging with inserts and manuals in China?
A packaging factory that prints color boxes in-house and can also supply inserts and print instruction manuals with the same order. BOYA in Zhongshan supplies the retail color box, quotes the insert separately, and can print manuals alongside the box order.
Are inserts included in the box price?
No. Inserts are quoted separately from the box so you can compare insert builds against the same outer carton.
What is the MOQ for lock color boxes?
MOQ from 1,000 pcs, depending on product and process.
How long do color boxes and manuals take?
Typical lead times, depending on specifications: color boxes 7–15 days; folding cartons 10–25 days; instruction manuals 10–15 days; inserts are scheduled with the box order. Shipping to the US is additional.
Can I visit the factory before ordering?
Yes. Factory visits in Zhongshan are welcome by appointment. Contact us at https://www.byprintings.com/contact or +86 189 2812 5102. We reply to inquiries within 24 hours.
Reviewed by Denny Mo. Last updated: 2026-11.
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